Supply, service, calibrate (UKAS) and support a wide range of industrial mixing and laboratory equipment.

Zanelli Mercury Line

Twin Shaft Production Mixer/ Disperser for ground mounting with change pan

TURBODISPERSERS/MIXERS MERCURY LINE

Zanelli machines are designed and constructed according to European regulations in terms of safety and of environment respect,
available in two executions: standard and ATEX, both CE marked.
These machines are suitable to mix or disperse products having low and medium viscosity, up to about 1.000.000 cP.
Main transmission with power of electric motor available up to 160 kW.
Movable vessel maximum capacity available: 1700 liters.

Common Features:

  • Dispersion/mixing even viscous products in a short time and with high final quality of the product
  • Easy replacement and adjustment of mixing tools and fast cleaning of parts in contact with the product
  • User-friendly machine
  • Easy maintenance
  • Excellent batches reproducibility
  • Possibility to control all machine parameters
  • Sturdiness and efficiency of each single component
  • Attention to details
  • Customized constructive configurations and automation levels
  • Guarantee of qualified technical assistance
  • Design, compact, sturdy and ergonomic structure that meets aestherics and practical use
  • High number of machines sold and operating in the world

Fields: Putties, Inks, Polyurethane Products, Silicones, Adhesives, Sealants, Mastics

AVAILABLE MODELS: BI AI CI

TURBODISPERSER/MIXER, MERCURY LINE, MODEL BI

Main transmission mixing shaft
Main electric motor with frequency converter (inverter). Gear box with parallel axes. The power transmission between the electric motor and the gearbox occurs by means of pulleys and belts with profiles and suitable dimensions.

Main transmission dispersing shaft
Main electric motor with frequency converter (inverter). The power transmission between the electric motor and the mixing shaft occurs by means of pulleys and belts with profiles and suitable dimensions.

Auxiliary Hydraulic Power Pack
Hydraulic power pack positioned in the machine structure, complete with electric motor, coupling strainer, coupling, pump, solenoid valves, oil level, vent, drain cock and safety devices. The power pack actuates the hydraulic cylinder, complete with safety lock valve. The cylinder is placed in the center of the two fixed columns and is suitable to lift up the entire mixing group.

Mixing tools
The dispersing shaft, in AISI 304 stainless steel, is balanced with adequate taper on the edge, in order to ensure the elimination of vibrations even in the most critical stages of processing and at high speed rates. The change in speed of the dispersing shaft is obtained by means of an electronic system complete with frequency drive (inverter). The advantage is that the operator has a range of speeds available but especially there is a high torque even at medium/low speeds. Continuously variable speed. The dispersion tool, supplied with the machine, is a toothed impeller with an easy fixing to the shaft, easy to replace.
The mixing shaft, in AISI 304 stainless steel, is balanced with adequate taper on the edge, in order to ensure the elimination of vibrations even in the most critical stages of processing and at high speed rates. The change in speed of the dispersing shaft is obtained by means of an electronic system complete with frequency drive (inverter). The advantage is that the operator has a range of speeds available but especially there is a high torque even at medium/low speeds. Continuously variable speed. The dispersion tool, supplied with the machine, is a butterfly impeller with an easy fixing to the shaft, easy to replace. Three supports, fixed at the edges of the butterfly, made of AISI 304 stainless steel, are suitable to support the lateral scraping blades, complete with interchangeable Teflon profile, screwed.

Mixing vessel
Vessel made of AISI 304 stainless steel.
AISI 304 stainless steel reinforcement top ring.
Intermediate band, in AISI 304 stainless steel, with fixings to support basement.
Vessel with rounded bottom and connected to vertical plating.
Discharge in the central part.

Mixing shaft and dispersing shaft vertical stroke
The vertical movement of the two mixing/dispersing tools, called stroke, is obtained by 2 pneumatic pistons. The possibility to adjust the correct height of the mixing/dispersing tools, in relation to the quantity of product contained in the vessel, ensures a high flexibility to the machine and also allows to optimize the mixing flow, granting a fast incorporation of raw materials and, in case of machine under vacuum, to speed up air extraction from the product. The stroke is achieved by the sliding of two fixed sleeves, complete with bearings and seal rings, fixed to the lid, and by two mobile sleeves, coated with rectified hard-chrome, fixed to the mixing group, which also act as bearings support of the mixing shaft.

Frame
The structure of the machine, called frame, is composed of sturdy construction in carbon steel, treated with a two-components epoxy paint. It is complete with a base plate with suitable holes for fixing to the floor, by means of chemical anchors brackets. Two columns, complete with sliding bushings, are fixed to the side of the structure and house two mobile columns, coated with rectified hard-chrome, wear-resistant. This technical solution gives a high strength to the machine, even in the most critical phases of the production cycle, minimizing vibrations.

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