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Zanelli Iron Line Single Shaft Production Disperser

The Zanelli Iron Line is a single shaft production disperser for mounting through the floor with a fixed lid

Zanelli Iron Line Single Shaft Production Disperser

The Zanelli Iron Line is a single shaft production disperser for mounting through the floor with a fixed lid. It has an electrical motor of up to 250 kW complete with a frequency converter. This machine is suitable to mix or disperse products having a low or medium viscosity up to about 500.000cP. The vessel maximum capacity available is up to 15,000 litres.  It also has a rotating scraper.

Models

BIRG: Undervacuum machine version with an independent revolving scraper.

AIRG: Machine with an independent revolving scraper.

BI: Undervacuum machine version.

AI: Standard machine version.

TURBODISPERSER UNDER VACUUM, IRON LINE, MODEL BIRG WITH ROTATING SCRAPER

Main transmission Electrical motor complete with frequency converter. The power transmission between the electric motor and the mixing shaft takes place through pulleys and belts with profiles and appropriate sizes.

 

Mixing tools Dispersion shaft in AISI 304 stainless steel, balanced with an adequate taper on the edge, in order to ensure the elimination of vibrations even in the most critical stages of processing and at high-speed rates. The change in speed of the mixing shaft is obtained by means of an electronic system complete with a frequency drive (inverter). The advantage is that the operator has a range of speeds available but especially there is a high torque even at medium / low speeds. Continuously variable speed. The dispersion tool, supplied with the machine, is a toothed impeller with an easy fixing to the shaft, easy to replace.

 

Mixing vessel Vessel made of AISI 304 stainless steel. AISI 304 stainless steel reinforcement top ring. Intermediate band, in AISI 304 stainless steel, with fixings to support basement. Vessel with rounded bottom and connected to vertical plating. Discharge in the central part.

 

Mixing group The upper part of the machine, complete with an openable cover, is composed of a sturdy carbon steel construction, suitable to house the main transmission. The mixing group, consisting of a strainer, for bearings support, made of carbon steel, finished with two-component epoxy paint and fixed to the cover of the scraper box.

 

Rotating lateral scraper group Rotation of the scraper is obtained via an electric geared motor coupled to a pinion and to a fifth wheel, both lodged within a sealed box, fixed to the lid. An AISI 304 stainless steel revolving sleeve is fixed to the rotating fifth wheel and supports scraper arm, tubular-shaped, built in a sturdy sheet of AISI 304 stainless steel, complete with a self-adjusting tang, suitable to support the lateral scraper blade, in AISI 304 stainless steel, complete with interchangeable screwed profile, made in a suitable material.

 

Options:

  • VACUUM PUMP
  • TEMPERATURE PROBE TO DETECT PRODUCT TEMPERATURE
  • LOAD CELLS
  • VESSEL WITH SIDE AND/OR BOTTOM JACKET FOR COOLING/HEATING
  • VESSEL WITH SIDE AND/OR BOTTOM HALF-PIPE FOR COOLING/HEATING
  • SUPPORTING PLATFORM
  • PC TO CONTROL THE MACHINE, FULLY AUTOMATED, WITH RECIPE MANAGEMENT
  • MOVABLE WASHING HEADS LOW OR HIGH PRESSURE
  • ATEX EXECUTION

 

Models

BIRG: Undervacuum machine version with an independent revolving scraper.

AIRG: Machine with an independent revolving scraper.

BI: Undervacuum machine version.

AI: Standard machine version.

Applications

Paints, Varnishes, Inks, Epoxy Products, Glues, Mastics, Adhesives, Sealants, Plastic Materials, Plastic Coatings, Cosmetic Products

Viscosity

From 1000 cP to about 200.000 cP

Installed Powers

From 37 kW to 250 kW

Tank capacity

From 1400 litres to 15000 litres

Applications

Paints, Varnishes, Inks, Epoxy Products, Glues, Mastics, Adhesives, Sealants, Plastic Materials, Plastic Coatings, Cosmetic Products

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